Semi-Automatic Two-Component Glue Filling Machine HY-S55L
Small batches, frequent product changeovers and high-filler adhesives make manual potting slow, inconsistent and wasteful.
Mixing Ratio 1:1–10:1 ±2% | Dispensing 1–30 g/s | Tanks 15/30/55 L | AC 380 V
Introdução ao produto
Início › Produtos › Dispensing & Potting › Semi-Automatic Two-Component Glue Filling Machine HY-S55L
For small batches, prototypes and multi-product workshops, a full inline line is overkill — yet manual mixing is slow, inconsistent and wastes expensive two-component material. The HY-S55L semi automatic potting machine bridges that gap: servo-driven metering pumps mix epoxy, polyurethane or silicone at an adjustable 1:1–10:1 ratio with ±2% accuracy, then dispense at 1–30 g/s through a handheld gun with foot-switch control.
The operator positions the workpiece and triggers each shot while the machine handles ratio, flow and anti-curing automatically. Stainless-steel 15/30/55 L tanks with stirring and visible level windows keep material ready; the optional vacuum defoaming module removes micro-bubbles for high-insulation electronics.
Running on AC 380 V in a 350 kg cabinet, this semi automatic potting machine switches products by recipe recall — the cost-effective choice for LED drivers, automotive sensors, control boards, transformers and small power modules.
Especificação
| Item | Semi-Automatic Two-Component Glue Filling Machine HY-S55L |
|---|---|
| Model | HY-S55L |
| Metering system | Servo-driven pumps, 1–4 sets; gear / screw / piston matched to material |
| Mixing ratio | 1:1–10:1 adjustable |
| Ratio accuracy | ±2% |
| Dispensing speed | 1–30 g/s, adjustable |
| Dispensing mode | Handheld gun with foot-switch control |
| Mixing method | Dynamic / static, optional |
| Material tanks | 15 / 30 / 55 L stainless steel, stirring + visible level window |
| Compatible materials | Epoxy, polyurethane, silicone; viscosity up to 500,000 cps |
| Vacuum defoaming | −98 kPa (optional module) |
| Anti-curing | Automatic, 0–300 s adjustable |
| Monitoring | Pressure, flow, liquid level, stirring; alarms with three-colour light |
| Power supply | AC 380 V |
| Air supply | 0.5–0.7 MPa |
| Cabinet | Thickened cold-rolled steel, approx. 350 kg |
| Working environment | 0–40 ℃ |
Specifications can be customised to your workpiece and material.
Caraterísticas
- Precise ratio, every shot — servo-driven metering pumps hold the A:B ratio at 1:1–10:1 with ±2% accuracy, so every shot cures the same.
- Built for small batches — handheld gun with foot-switch control and 1–30 g/s adjustable flow adapts to multi-product workshops, prototypes and frequent changeovers.
- Dynamic or static mixing — mixing valve options match the adhesive’s viscosity and pot life.
- Stable material supply — 15/30/55 L stainless tanks with stirring and visible level windows, plus automatic refill.
- Automatic cleaning & anti-curing — auto-clean cycle with a 0–300 s adjustable anti-curing timer protects the mixing valve between shots.
- Full process monitoring — pressure, flow, level and stirring monitored continuously; the three-colour alarm light signals any anomaly.
- Bubble-free option — the optional vacuum defoaming module pulls −98 kPa to remove micro-bubbles for high-insulation electronics.
- Heavy-duty construction — thickened cold-rolled steel cabinet with all-stainless metering pumps, built for long service life.
Optional Configuration
| Option | What it does |
|---|---|
| Metering Pump Matching | Gear, screw or piston pumps selected for the adhesive’s viscosity and ratio |
| Vacuum Defoaming Module | −98 kPa vacuum degassing of raw material for bubble-free potting |
| Material Tank Heating Function | Keeps high-viscosity adhesives at a stable dispensing temperature |
| Multi-Spec Material Barrel | 15 / 30 / 55 L tank options matched to batch size |
| Handheld Boom Extension | Extends the handheld gun’s reach for large workpieces |
| Real-Time Monitoring System | Pressure, flow, weighing, level and stirring monitoring with alarms |
Comparison
Typical property ranges from published material guides; check your compound’s TDS for exact figures.
| Property | Epoxy | Polyurethane (PU) | Silicone |
|---|---|---|---|
| Cured hardness | Shore D 70–95 (rigid) | Shore A 30 – D 60 (flexible–semi-rigid) | Shore A 20–70 (elastomeric) |
| Continuous temperature | Up to 150–180°C | −40 to 120–130°C | −55 to 200°C |
| Adhesion | Excellent | Good–excellent on plastics | Moderate (primer recommended) |
| Thermal shock resistance | Fair (can crack) | Good | Excellent |
| Reworkability | Poor | Poor | Excellent (cuttable) |
| Relative cost | Medium | Low–medium | High |
| Typical automotive use | Power modules, coils needing structure | Sensors, connectors needing flex | High-temperature / high-vibration electronics |
| On this machine | ✔ | ✔ (vacuum module recommended — PU traps bubbles easily) | ✔ |
Packaging & Delivery
The semi-automatic two-component glue filling machine HY-S55L is packed in a fumigation-free export wooden case with moisture protection, fixed for sea freight. Standard machines ship in 30–45 days; customised configurations in 60–120 days depending on complexity (final schedule in contract). HY engineers provide installation, commissioning and operator training on site or by video, with process parameters set against your own parts before handover. Warranty and after-sales terms follow the sales contract; remote troubleshooting is available for overseas customers, and every machine’s potting programs and calibration data are archived by HY for lifetime support.
Core Advantages
Servo-driven metering pumps hold the A:B ratio at 1:1–10:1 with ±2% accuracy, so every shot cures the same — no soft spots, no wasted material.
Handheld gun with foot-switch control and 1–30 g/s adjustable flow adapts to multi-product workshops, prototypes and frequent changeovers.
15/30/55 L stainless tanks with stirring and visible level windows, plus automatic refill — material stays homogeneous from the first to the last shot.
The optional vacuum defoaming module pulls −98 kPa to remove micro-bubbles from raw material — ideal for high-insulation electronic components.
Thickened cold-rolled steel cabinet, all-stainless metering pumps and a three-colour alarm light — built for long, reliable service life.
Aplicações


- LED Lighting Driver Potting
Small-batch potting for LED power drivers with multiple models. The handheld gun and foot-switch control adapt to frequent product changeovers without stopping the line.
- Automotive Sensor Potting
Pressure, temperature and reversing sensors potted with high-viscosity silicone. Optional vacuum defoaming removes micro-bubbles for reliable sealing in harsh vehicle environments.
- Home Appliance Control Boards
Small circuit boards for air conditioners, water heaters and washing machines. Precise 1:1–10:1 ratio control protects sensitive components from over-potting.
- Miniature Transformers & Inductors
High-frequency miniature network transformers and small inductors. ±2% accurate mixing ratio avoids voids in tight windings; dynamic/static mixing to suit the compound.
- Energy Storage Small Power Modules
Small energy-storage battery protection boards and miniature charging modules. Compact machine footprint fits workshops and pilot lines with limited floor space.
The mixing ratio adjusts from 1:1 to 10:1 in software with ±2% accuracy, held by servo-driven metering pumps. One to four metering sets can be fitted, and dynamic or static mixing valves are available to suit the adhesive’s viscosity and pot life.
Two-component epoxy, polyurethane and silicone with viscosities up to 500,000 cps. Gear, screw or piston metering pumps are matched to the material, and 15/30/55 L stainless tanks with stirring keep fillers evenly suspended from the first to the last shot.
Vacuum defoaming is an optional module that pulls −98 kPa to remove micro-bubbles from the raw material before dispensing — recommended for high-insulation electronic components such as LED drivers and power modules. Polyurethane in particular traps bubbles easily, so the module pays for itself on PU jobs.
Dispensing speed adjusts from 1 to 30 g/s through a handheld gun with foot-switch control, so the operator can match flow to each workpiece. Automatic cleaning and a 0–300 s anti-curing timer protect the mixing valve between shots.
AC 380 V power and 0.5–0.7 MPa compressed air, in a 0–40 ℃ working environment. The cabinet is thickened cold-rolled steel weighing about 350 kg, with an independent mixing-valve cabinet and a three-colour alarm light.
Standard machines ship in 30–45 days; customised configurations take 60–120 days depending on complexity. HY engineers support installation and commissioning on site or by video.
Get a Quote for the Semi-Automatic Two-Component Glue Filling Machine HY-S55L
Send us your workpiece drawing and material — our engineers will reply with a configuration and quotation.
Send Inquiry | Email: vip@huayuautoline.com | WhatsApp: +86 18158897969








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